Empowering Progress in Medical Device Manufacturing

Partner with us to accelerate device development with superior product performance.

Close-up of a coiled metal spring with a fine wire mesh wrapped around it.

Advanced Medical Device Manufacturing and Engineering Services

From prototype development to production manufacturing, Access Structures partners with medical device OEMs to solve complex catheter manufacturing challenges. Our engineering-driven approach reduces technical risk, shortens development timelines, and delivers scalable manufacturing solutions.

Our Core Services

Engineering & Development Support

  • Design for Manufacturability (DFM) to simplify production and improve yields
  • Rapid prototyping and process development to accelerate product development
  • Custom tooling, fixtures, and validation methods for repeatable manufacturing
  • Collaborative engineering support to reduce technical risk from concept through commercialization

Medical Braiding

Discrete Lengths:

  • Off-mandrel discrete length braids manufactured to demanding pic density tolerances

Variable Pic Density:

  • Optimized for application specific requirements in torque response, flexibility, and kink resistance

Reel-to-Reel:

  • Available for scalable, high-volume production

In-house Catheter Manufacturing - from Conception to Production

  • Laminating, tipping, marker band integration
  • Specialized processes enabling ultra-thin wall construction and complex geometries
  • Experience supporting steerable catheter technologies

Laser Welding

  • High precision CNC laser welding for complex geometries and advanced alloys
  • Process development to optimize fusion, minimize HAZ, and maximize weld strength and repeatability

Quality First

  • ISO 13485 Quality Management System
  • Audit-ready, always; customer audits welcome.
  • ISO Class 8 Cleanroom (available Q3 2026)

Whether you're developing a first prototype or scaling to production, our engineering team is ready to help solve your most challenging manufacturing problems. Contact us to discuss your project.

Engineering Resources & Equipment

Access specialized equipment without capital investment.

  • ISO Class 8 cleanroom workspace available Q3 2026
  • Vertical and horizontal braiding systems
  • Laser welding equipment
  • Catheter tipping and lamination equipment
  • Engineering support available as needed
  • Ideal for prototype development, pilot builds, and process development
Row of enclosed robotic manufacturing stations